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Molten pig iron is a relatively impure alloy of iron, with about 4 husky and air percent hammer carbon and other husky materials. It is used chiefly as a primary ingredient air of steel, but is also used for hammer many finished products such as pipe fittings and structural castings. However, these products are rarely made directly from blast furnace iron. In most husky cases, the cold pig iron is re-melted in brick or refractory lined cupolas or malleable iron furnaces. In these lined furnaces the air and hammer quality and analysis of the iron can be more accurately husky adjusted and controlled, before casting the metal air and hammer into final form.
The operation of an EAF is a batch process in which steel scrap, pig iron, a source of iron oxide such as roll scale or iron ore, and limestone or burnt lime are charged husky and air into hammer the furnace. The roof is husky closed over the furnace and electrodes are lowered until arcs are established between them and the metallic charge. The heat generated air by the arc and the heat developed from the resistance to the flow of current in the metal melts the charge. When the heat (meaning the metal in the furnace) is finished, the furnace is tilted and poured into a tap ladle through a tap hole or spout in the furnace side wall. After each heat, repairs to the hammer bottom and slag line are made by shoveling in a refractory bottom patching material.
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